Imes Icore Metal Printer CORiTEC® AM100
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Complex CoCr dental constructions can be simply produced
Up to 250 dental units per machining process
Up to 500 machining operations per day
Rapid Prototyping
Small series and customised production
Construction of complex designs
Decentralised manufacturing
Reduction of physical inventory
The most modern production technology
Fast and cost-effective Production
Fast production of dental restorations with a modern and cost-effective production technology
Perfect, individual production of CoCr units
Low manufacturing costs due to massive material savings in additive manufacturing;
Low production times with up to 200 units on a manufacturing platform in one process
Possibility of the most complex dental constructions
E.g. highly complex frameworks like superstructures, model casting, primary / secondary parts, crowns & bridges
All-in-One Module
Additive build-up of e.g. implant-supported restorations with direct interface via the hybrid CAM system for re-milling using CORiTEC milling systems in the hybrid process
Focus on productivity and results
— Optimally matched for the
CoCr dental alloy powder for manufacturing dental prostheses using the laser melting process
Excellent processing/flow properties and high surface quality. Main particle size distribution in the range of 10 – 30 μm. Type 5 alloy
according to DIN EN ISO22674. CTE value 14.5 (20 – 500°C), perfect basis for a variety of veneering ceramics.
Описание
Holistic production solution
An optimally coordinated system
from a single source and an integrated workflow
Co-thinking-philosophy
Assisting the user from the beginning with
support, service and validated powder along with
optimal parameters
Take the first step to the dental printing workflow
Perfect price/performance ratio as a complete System
enables a fast amortization
Unpacking and sieving process
New powder is unpacked in the closed unpacking
chamber without direct powder contact. Components
can also be depowdered without direct powder contact.
Processed powder is prepared by the integrated ultrasonic
sieve unit and is collected in supply cartridge. This sieved
and recycled powder in the cartridge can then be used
directly for the next print job.
In combination with the CORiTEC milling systems of the 350i / 650i series, new standards are being set for high-quality
dental prostheses through the re-milling of SLM units in hybrid technology. Coordinated hardware and software interfaces
as well as automated measuring functions via the CAM and slicing software guarantee precise and easy handling.
The special process was developed, for example, in order to build up highly complex bar constructions in advance at low
cost using an additive process and then to remachine the interfaces with the CORiTEC machine to achieve the absolut
perfect fit and surface quality.
CORiTEC® AMpure HIGHLIGHTS
Unpacking station includes ultrasonic sieve station for powder preparation
The perfect synergy with Laser-Powder-Bed-Fusion printing process and the subsequent cleaning of the components without powder contact
Fully-Automated collection of the excess powder in supply cartridge
Productivity And Results HYBRID PROCESS
Perfectly preparing and manufacturing units in the additive process for downstream milling are possible
Pre-prepared pre-printed prismatic centerings enable optimum orientation in the machine’s holder system
Post-processing milling technique of fabricated restorations in the LPBF process directly via the CORiTEC 350i / CORiTEC 650i machines
High precision and perfect surfaces through advanced milling operations combined with the cost-effective LPBF manufacturing process
High-quality dental prostheses through the re-milling of LPBF units
Possibility of highly complex bar constructions in advance at low cost
Productivity And Results Maximising performance
CORiTEC AM100 works according to the Laser-Powder-Bed-Fusion process. In this process, a 200 watt fiber laser with a focus diameter of 45 µm melts the powder material, layer by layer. This enables the production of the most complex geometries on an area of 150 x 150 x 150 mm, at a speed of up to 3000 mm/s. This modern technology combines speed and sustainability, resulting in the cost-effective production of dental restorations.
Productivity And Results Wide range of indications
CORiTEC AM100 has been optimally matched for the Cobalt-chrome (Co-Cr) dental alloy powder to manufacture dental prostheses using the laser melting process.
Using hybrid process, abutments and implant prosthetics are possible.
Machine Software CORiTEC® AM100 HMI
Just 6 steps to the result
Intuitive operation of the HMI
Guided step sequence
All necessary steps at a glance due to consistent structure of the user interface
Optimal overview through status display
Permanent construction job control
Instructions accessible at any time
Remote monitoring and controling with CORiTEC AMconnect
Remote monitoring and limited controlling of the print job via PC, tablet or smartphone
Display of the machine overview
Adding of further machines, which can be selected separately
Access to the built-in camera of the process chamber
Status query of the print jobs
Smart High End Solution iCAM AM laser
Modern and intuitive user interface
Component analysis and repair through integrated MeshFixer
Quick preparation of the platform by drag & drop and automated or manual nesting of the components
Parts can be aligned, scaled and copied automatically or manually
Critical areas are automatically detected and supported with support structures if necessary
Perfect hatching parameters for the recommended powder i-ProMelt
30 days trial installation of the full version possible
Open Interfaces INTEGRATED HYBRID WORKFLOW
With the “CORiTEC AM100” 3D printer and the “CORiTEC AMpure” unpacking station for additive manufacturing, imes-icore offers a sophisticated and integrated workflow consisting of CAD and iCAM AM laser software. In combination with digital CAD design data, this results in an optimally coordinated system.
In combination with the CORiTEC milling systems of the 350i / 650i series, new standards are being set for high-quality dental prostheses through the re-milling of SLM units in hybrid process to achieve the absolute perfect fit and surface quality.
Fully equipped Additional accessories
The CORiTEC AM100 is compatible with iCAM AM laser software and equiped with its specific Starter Kit to access all necessary components. A wide range of additional accessories such as suction systems, electric lift and bonding modules are also available.
Accessories
Starter Kit
Start like a professional! With our comprehensive starter kit, your 3D printing production is ready for immediate use in just a few steps. It contains all the necessary components and offers the option of using both machines separately. With the expansion options of two additional empty powder cartridges and an add-on module, the CORiTEC AM series can also be operated simultaneously.
Training for CORiTEC Manufacturing Workflow
Approved parameters designed for your production
Personal protective equipment as well as required tools
5-set supply interface
2-set overflow interface
4-set overflow container
4-pack cartridge set with CoCr powder
5-pack of powder coater medium
2x 3-pack substrate plate
Accessories package
Bayonet lock
Electric lift incl. construction module fork
Construction module:
Construction volume: 150 x 150 x 150 mm
Integrated connection for the building platform and atmosphere balancing process
Fixed substrate plate using bayonet fastener
Substrate Plate | 2x 3-Pack
Dimensions: 152 x 17 x 152 mm (W x H x D)
provides the perfect basis for component welding
Avoidance of distortion as well as optimal heat dissipation
Spare cartridges for supply & overflow:
Ergonomic handling with max. 11 kg filling quantity
Integrated NFC tag (no material mixing possible, quality assurance of the powder, autom. closing cycle detection, fill level query)
Main filter | Package of 6:
Dimensions: 135 x 235 x 135 mm
Optimal filtering of the welding fumes for reuse of the gas
PSA package for one person:
Personal protective equipment for one person
1 x powder coat | 1 x safety glass | 5 x disposable respirator mask
1 x pack of rubber gloves (L)
Electrical lift incl. construction module fork:
Simple transportation of the construction module with a lifting speed of 100 mm/s (with load) with a load capacity of 80 kg
Ergonomic due to adjustable handles
CoCr powder package :
Powder content per storage container: 8 kg
Low annual machine utilization: 6-pack (recommended)
Medium annual machine utilization: 9-pack (recommended)
High annual machine utilization: 12-pack (recommended)
Technical data:
Printing process Laser Powder Bed Fusion
Laser power 200 W
Production capacity / day up to 500 units in CoCr
Building volume up to 250 dental units
Building plate 150 mm x 150 mm x 150 mm
Layer height 20 – 80 microns
Materials CoCr
Focus diameter 45 μm
Inert gas Nitrogen
Power supply 230 V
Dimensions WxHxD 1,1 x 1,9 x 0,79 m
Weight approx. 990 lbs